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Introduction

INTRODUCTION OF PRODUCTS
Our company RAMS strives to realize new technology development,
customer satisfaction and respect for humankind.

3D Bin Picking System

Our company RAMS strives to realize new technology development, customer satisfaction and respect for humankind.

  • 3D Bin Picking System (TVS 3.0)
  • Intelligent Picking Robot (IPR)
Cooperation Robot
3D bin picking system
Emission
3D bin picking system
Container
3D bin picking system
Automobile CVT
3D bin picking system
Specification
Project Contents
Common Spec. Accuracy (※1) 1/2000-level Vision ~
Recognition time (※1) 1.6 sec ~
Product CAD data format STL format
Vision head part protection grade IP 54 or equivalence
Robot manufacturers compatible with RAMS library Kawasaki, Denso, Wave, Fanuc, Fujokoshi, Mitsubishi, Yasukawa, ABB
(Compatible controller and other options available upon request)
V AC 100 / 110 ± 10%
W 900
Individual Spec.
per Field of Vision		 Operation environment [℃] Temp. 10 ~ 35
Humidity [%] 20~80 (Without dew condensation)
Field of vision 150mm WD [mm] (※2) 500 ~ 600
  • 1 Changes due to circumstance condition and/or parameter in recognizing product characteristics
  • 2 Distance between vision head/bottom and product
  • 3 Including vision head and entire vision frame camera (except bump part)
  • 4 Including vision head and entire vision frame camera (Max. mass)
System
Configuration
Application example

Realizing automation of bulk parts supply,
via high-speed and precision recognition
level

  • Three reasons
    to choose
    TVS against
    parts feeder
  • No damage
    to work
  • Possible to
    respond
    big works
  • Easy to add new
    parts and change
    the inspection
    order
  • Three reasons
    to choose
    TVS against
    2-dimensional
    camera
  • Possible to
    recognize all
    bulk sizes
  • Time and
    equipment
    needed to array
  • No need for
    another sensor to
    decide height
    position

Easy and fast.Proven record on the definitive performance and usability

  • ㆍ Confirmed to recognize parts at all levels accurate and easy, with four high-performance cameras
  • ㆍ Equipped with HDRI function which allows a stable recognition against light environment,
    while having an auto control function for transmitted light
  • ㆍ Inclusive of software library, which is compatible with various robots from different robot makers
  • ㆍ Easy control of 3-dimensional vision from a familiar pendant
  • ㆍ Inclusive of high-performance custom-designed PC and calibration board.
    3-dimensional recognition possible from the assembly day 1

Various functions.

Passion and technological competence. The fruit of the workplace know-how.

  • ㆍ Recognition performance of system requirements
    determined by parameter
  • ㆍ Interruption function applied to automatically decide
    to allow access to high-speed work, which also comes
    with a delicately controllable pre-processing file
    creation
  • ㆍ Several options offered to match with various work
    environments

Rapid response team working to ensure a peace of mind of customers

  • ㆍ Vision head (IP54 or equivalence) that being used in
    various industrial sites
  • ㆍ Accumulated know-hows in work evaluation,
    operation performance and system configuration
CAD matching combining principle outline of
3-dimensional recognition and point cloud
3-Dimensional Robot Vision
FLOW
  • Easily set from robot pendant, using the inclusive calibration board
  • Registering product characteristics, and auto creating pre-file
  • Adjusting parameter, according to work environment
  • One time teaching of robot picking only. No repetition needed. Registration is excluded for box for interruption and decision
Technical support
  • 3-dimensional recognition evaluation
    and verification for the work
  • Lighting modified for recognition stabilization
  • Parameter setup suitable
    for requirements

    Line application examples

    ㆍ 3-dimensional recognition evaluation
    and verification for the work

    ㆍ Lighting modified for recognition stabilization

    ㆍ Parameter setup suitable for requirements

    Introduction Effect at Factory Line

    ㆍ Input of automotive transmission
    parts into process machine

    ㆍ No. of workers : 5 persons   →   2 persons (Less 3 persons)

    ㆍ Dent occurrence rate : 1.7 %   →   0 %

    ㆍ Production lead time : 60 hrs.   →   12 hrs.

  • 3D Bin Picking System (TVS 3.0)
  • Intelligent Picking Robot (IPR)
piecepicking
IPR
palletizing
IPR
Technical support

RAMS offers a perfect distribution solution, based on vision and intelligent technology, developed for factory automation

Goal
  • Opening up a new application for the robots with vision and intelligence
  • - Freedom from physical labors at factories and warehouses
  • - Revolution in manufacturing and logistics industry

  • Possible to recognize various boxes simultaneously

  • Possible to recognize tiny spaces between boxes

IIPR palletizing algorithm offers solutions
like below

- Recognizing as many boxes as possible
- Box packing in minimum distance
- Stacking that prevents box from collapsing
- Flat piling for the maximum result

Visual recognition of structured product
Visual recognition of unstructured product